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Spare parts production

Reliable - for a lifetime. We ensure the supply of parts to our customers flexibly and efficiently, from manual work to high-tech, even long after the model has been discontinued.

Autotür in der Ersatzteilfertigung
Autotür in der Ersatzteilfertigung bei LÄPPLE AUTOMOTIVE in Teublitz

Fully automated spare parts production takes place in our modern universal cells - however, depending on requirements, quantities and complexity, we also produce semi-automated or manually. From series components that have just been discontinued to

historical parts for vintage and classic cars, we guarantee the highest quality, short set-up times and maximum flexibility. Depending on requirements, the components are cathodic dip-painted, sealed and packaged to fit perfectly.

Flexibility for the aftermarket

All-in-one partner

We manage the entire process worldwide, from the initial consultation to the delivery of black-painted customer service parts - for every part profile, every batch size and every level of automation. Thanks to decades of project experience and the right resources.

  1. We take customer requirements and turn them into specific projects that can be implemented quickly
  2. We develop individual and customized relocation concepts
  3. Thanks to our flexibility, we design production concepts exactly according to customer requirements
  4. Integration and project implementation are carried out by experienced teams
  5. We finish and deliver the finished products with a high level of process reliability

 

40

Experts for
spare parts integration

13000

tools in
our warehouse

3000

Devices
for production

Our universal cells

Our universal cells form the heart of our intelligent production concept for spare parts. Each cell is designed for a specific range of components - and at the same time is flexible enough to process an almost unlimited number of different components. Production takes place independently of specific customer orders - for maximum efficiency and speed of response.

The universal cells are designed to process both steel and aluminum. A wide variety of joining and connection technologies - from mechanical processes to complex laser processes - can be integrated depending on requirements.

Currently, up to 60 different components are produced per universal cell. In total, we manufacture over 250 different vehicle parts on our highly automated systems.

Thanks to their high flexibility and modular design, the systems can be expanded with new technologies at any time and new components can also be integrated at short notice - efficiently and with minimal set-up effort.

Customized finish

Our customer service parts can be individually finished on request - painted, sealed and packaged entirely according to your specifications, whether in original cardboard boxes or special containers.

Cathodic dip painting

Cathodic dip painting

We use our own cathodic dip coating system at our plant in Teublitz for the high-quality finishing of our customer service parts. Cathodic dip coating (CDC) ensures uniform, long-lasting corrosion protection - even in hard-to-reach areas. In this way, we ensure that every spare part meets the highest quality and surface requirements.

Sealing

Sealing

The sealing of our spare parts is individually tailored to the component and requirements. Different processes are used - from manual application to oven curing where necessary. The surface protection increases the service life of the components and protects against corrosion.

Packaging

Packaging

Finally, our spare parts are individually packaged - in cardboard boxes, special packaging solutions or customer-specific reusable containers. The choice of packaging is based on the requirements of the respective part and the specifications of our customers. In this way, we ensure that every component is delivered optimally protected.